Air compressors, are important devices used to provide compressed air in industrial and commercial applications. However, the presence of water when the compressor is on, and potential performance problems may cause malfunctions. In this paper, the compressor when, why, we'll discuss possible causes and solutions to this problem that this has occurred.
What Causes Water In The Compressor?
There are several common reasons why there is water in the compressor. Here are the most common reasons are:- Moisture In The Air:
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- Description: Compressed air contains moisture naturally. When the air is compressed in the compressor, by concentrating water vapor in the air becomes liquid, and causes the accumulation of water within this system.
- Solution: To add a dehumidifier or an air dryer to the inlet, can reduce the amount of moisture in the air.
- The Lack Of Air Coolers:
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- Description: Air cooler or water coolers used in the compressor did not work well, may be caused by the merger of the water with hot air. This makes parsing more difficult water.
- Solution: Check and if necessary update of your compressor or heat exchanger cooling system coolant systems.
- The compressor oil is mixed with water:
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- Description: Compressor oil, can be mixed with air during the compression process. In this case, oil and water together can bring, especially in cases where the decomposition of fat system is inadequate.
- Solution: Performing regular maintenance of the oil separator and you can solve this problem by modifying as needed.
- Incorrect Pressure Settings:
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- Description: Improper adjustment of pressure for your compressor, compressed air and water can prevent the decomposition of a good enough way can cause it to build up in the system.
- Solution: Pressure check the settings and set up in accordance with the manufacturer's recommendations.
- Bad maintenance and cleaning:
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- Description: It should be noted that regular maintenance and cleaning of compressors requires. Dirty water dirty filters or separators can lead to accumulation of water in the system.
- Solution: You can avoid this problem by doing this regularly cleaning and maintenance of your compressor filters.
The Negative Effects Of Water Accumulation
When the compressor to conserve water, which can lead to various problems:- Risk Of Frostbite:
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- Description: Air compressors water, freezing at low temperatures can cause damage to equipment. This can cause cracking of pipes and other components.
- Equipment Failures:
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- Description: Water can damage the internal parts of the compressor, and this may cause failures. Especially in electrical components may cause short circuits.
- Loss Of Productivity:
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- Description: To conserve water, may reduce the efficiency of the system. Water can block the flow of air, and this also can increase energy consumption.
- Decline In Product Quality:
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- Description: Compressed air can affect the quality of water in production processes of the product. The delicate process especially in the presence of water, it may affect the quality of.
Water Measures You Can Take To Solve The Problem
- Desiccant dehumidification and Use:
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- Suggestion: When using a dehumidifier or an air dryer air compressor, the water vapor in the air you can zoom out effectively.
- System maintenance and Cleaning:
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- Suggestion: Your compressor should be cleaned regularly and well maintained. Separators and oil filters to be replaced regularly, can prevent the accumulation of water.
- The Improvement Of The Air-Cooling System:
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- Suggestion: By improving the cooling systems of your compressor in the air, the water concentration can decrease.
- The Correct Pressure Settings:
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- Suggestion: Edit the settings for the pressure and set up in accordance with the manufacturer's recommendations. This air can increase the efficiency of the compression process.
- Expert Help:
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- Suggestion: Water if the problem persists, you can arrange to have control of your system by taking professional help from a specialist.